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LifeLab Manufacturing's powder blending services

Supplement Blending specialists for over 20 years

LifeLab holds a prominent position as a leading company specialising in powder supplement blending, backed by extensive experience and knowledge in producing high-quality supplements. The dedication to quality and excellence is clearly reflected in our product range, meticulously crafted to align with the distinct needs of our valued customers.

The cornerstone of LifeLab's recognition as a specialist in supplement blending lies in our cutting-edge blending technology. Significant investments in advanced blending equipment underscore our commitment to achieving the upmost precision and consistency in our blends. This state-of-the-art technology empowers us to develop custom blends tailored to the specific needs and requirements of our diverse clientele. Our outstanding equipment ensures we can maintain a leading position in supplement manufacturing, ensuring precision and quality throughout the production process.

We take pride in our meticulous attention to detail, stringent high level quality control measures, and streamlined turnaround times, positioning us as the optimal choice for all your supplement manufacturing needs. Get in touch with us today to explore how we can contribute to bringing your unique supplement formulations to fruition.

Supplement blending services | LifeLab Manufacturing

Manufacturing Capabilities

We have the ability to blend from 50kg up to 500kg of custom supplement blends per day with multiple ingredients, colours and flavourings. Our main blends consist of; protein powders, custom formulations and bulk powder formulations.

Utilising pharmaceutical grade 316 stainless steel three-dimensional oscillating mixers, we excel in achieving the optimal blend for bulk powders and blending solutions. Our advanced technology ensures thorough mixing of ingredients, resulting in a homogeneous blend without any hotspots.

All ingredients are pre-sieved prior to blending for enhanced checking of containments and standardising the particulate size for a homogenous blend.

Equipment is fully stripped and deep cleaned after use and is then visually inspected. Start-up of the next grade involves purging with customer approved material, then the purge is checked to verify that there is no cross-contamination.

We have extensive experience in the production of pre-workout blends and offer a full NPD service on these including taste testing and dosage checking. The reason we offer a New Product Development (NPD) service to maintain consistency in innovation and supplement existing product lines, ensuring that customers are delighted with the taste and consistency of the final product before we manufacture their product.

LifeLab Manufacturing powder blending services

Blending Services

LifeLab stands as a premier provider of blending solutions tailored for the food, pharmaceutical, and nutraceutical industries. Our sophisticated blending technologies feature a state-of-the-art 3D powder blender, designed to achieve optimal blending for even the most intricate powders, granules, and particles. The utilisation of advanced mixing algorithms in our 3D blender ensures the creation of a homogeneous mixture, guaranteeing a reliable quality and minimising waste.

Complementing our cutting-edge blender technology, we offer blending services conducted in our Class 7 clean rooms. These controlled environments are meticulously maintained to prevent contamination and uphold product purity. Our seasoned technicians, adept at handling even the most delicate and sensitive materials, ensure that your products are blended to the highest standards of quality and safety.

Whether your blending requirements span pharmaceuticals, nutraceuticals, or food products, LifeLab possesses the expertise and technology to address your needs. Reach out to us today to delve deeper into our blending solutions and how they can elevate the quality and safety of your products.

LifeLab proudly offers outstanding powder blending services with the capability to blend up to 500kg per day. Our commitment to excellence is reflected in our state-of-the-art blending technology and equipment, ensuring that our blends consistently meet premium quality standards and adhere to customer specifications. The highly skilled and experienced blending team at Life Lab strictly adheres to standard operating procedures, facilitating the delivery of customised batches ranging from small laboratory-scale to large commercial-scale blending requirements. Serving diverse industries, we have implemented an advanced quality control system to ensure that all blends comply with necessary regulatory standards. With our substantial powder blending capacity, we provide cost-effective and timely services, ensuring that our clients receive optimal value for their investment. Choose to partner with us today for unparalleled powder blending services that guarantee consistent quality within our blends.

LifeLab’s 3D blending machines have earned a reputation for their remarkable precision in blending various materials. These machines, renowned for their advanced technology and meticulous controls, excel in achieving uniformity and consistency even when working with intricate mixtures. Their high accuracy is attributed to the utilisation of diverse techniques, including high-speed blending, high-shear blending, and low-shear blending. Additionally, these machines are equipped with advanced sensors and monitoring systems, empowering operators to monitor and adjust the blending process in real-time. In summary, the fusion of advanced technology and precise controls renders LifeLab’s 3D blending machines exceptionally reliable and accurate for blending materials across a wide spectrum of applications. Opting for LifeLab’s 3D blending machines is an excellent decision for achieving consistent and accurate results within the supplement manufacturing industry.

LifeLab’s exclusive technology for blending intricate powder formulations is revolutionising sectors such as pharmaceuticals, food and beverage, and nutraceuticals. Utilising high-speed blending equipment, LifeLab can seamlessly mix powders at speeds of up to 20,000 rotations per minute, resulting in a more comprehensive and uniform blend. This breakthrough enables the development of complex formulations that were previously unattainable, and the technology is adept at handling powders with diverse properties, including varying particle sizes.

LifeLab’s blending technology is scalable and excels in producing products with consistent quality and greater efficiency. Pharmaceutical companies benefit from precise dosages and uniform blends of active ingredients and excipients. In the food and beverage sector, companies can enhance the taste and texture of their products, while nutraceutical companies can craft unique and effective formulations. LifeLab’s technology stands as a game-changer for industries reliant on complex powder formulations. As demand continues to grow, LifeLab is poised to play a leading role in shaping the future of these dynamic industries.

Powder blending services | LifeLab Manufacturing

What are your quality control procedures for powder blending?

LifeLab integrates individual ingredient weight checks into their quality control protocols to ensure uniformity, pinpoint discrepancies, and adhere to regulatory standards. These checks play a crucial role in verifying that the product contains precisely the amount of each ingredient as indicated on the label, safeguarding product quality and efficacy to foster customer trust and satisfaction. Additionally, they serve as a mechanism for identifying errors during the manufacturing process, facilitating swift corrective actions.

Accurate documentation of ingredient weights is imperative for regulatory compliance to guarantee product safety and efficacy. Hence, LifeLab’s meticulous quality control procedures are indispensable in delivering high-quality products that align with customer expectations. Through the rigorous implementation of individual ingredient weight checks, LifeLab continues to uphold product quality, meet regulatory requisites, and prioritise customer satisfaction.

Sieving stands as a pivotal component of LifeLab’s quality control procedures, serving to uphold the highest standards of product quality. Through the method of passing materials through a mesh to segregate particles based on size, we can pinpoint oversized or undersized particles that might impact product quality or efficacy. Sieving is instrumental in maintaining a consistent particle size, influencing factors like absorption and dissolution rates, ensuring that our products consistently deliver their intended benefits.
This non-destructive testing method is characterized by its speed, reliability, and accuracy, enabling us to utilize the same sample multiple times. This not only minimizes waste but also ensures the efficient use of resources. Incorporating sieving into our quality control procedures at LifeLab is integral to maintaining the trust and confidence of our customers in our products. It enables us to deliver products that consistently adhere to the highest quality standards.

LifeLab, the incorporation of final product weight checks stands as a crucial facet within our robust quality control procedures. These checks play a pivotal role in guaranteeing that our products align with the mandated standards for weight and dosage, recognising the profound impact even slight variations can have on a product’s efficacy and safety.

The execution of final product weight checks empowers us to identify and rectify any deviations that may have occurred during the manufacturing process. This meticulous approach ensures a steadfast commitment to consistency and precision in our products, instilling confidence in our customers regarding their safety and effectiveness.

Furthermore, final product weight checks are not only a best practice but also a regulatory requirement essential for compliance with industry standards. By integrating this meticulous step into our quality control procedures, we not only fulfil regulatory obligations but also uphold our commitment to delivering high-quality products to our esteemed customers.

In summary, our unwavering dedication to quality control, specifically through final product weighing checks, reaffirms our commitment to producing products that are not only safe and effective but also reliable for our valued customers.

Life Lab places a dedicated focus on ensuring the secure and reliable packing and shipping of powder blends. Our adept packaging and shipping practices are meticulously designed to ensure that our products reach their intended destinations in impeccable condition. The selection of packaging materials is conducted with precision, taking into account the specific properties of the powder blends to guarantee safe and efficient transportation.

We engage with trusted shipping carriers, meticulously label and track all shipments, and furnish customers with comprehensive shipping information for easy order tracking. At Life Lab, we take pride in delivering expert and secure packing and shipping services for our powder blends, steadfastly committed to providing unmatched customer satisfaction. Customers can trust us to manage all their powder blend packing and shipping requirements with the highest level of professionalism and expertise.

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